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PRODUCTION

PRODUCTIVE PROCESS

Observe! This is how they are manufactured…
Innovative systems of manufacturing and meticulous control of the processes and materials guarantee the maximum quality of all our products.
Our R&D Department studies designs and fire resistances carried out in authorised laboratories: L.I.C.O.F./Madrid. L.G.A.I./Barcelona.

Stamping Press

STAMPING PRESS

Hydraulic press with simultaneous-action multi-stampig die.

Cutting machine

CUTTING MACHINE

Vertical-cut semi-automatic cutting machine with a cutting angle of +/- 45°.

Welding robot

WELDING ROBOT

State-of-the-art high-performance machine with a precision of +/- 1 mm.

Punching machine

PUNCHING MACHINE

Set of fully automatic machines with a precicion of +/- 0.001 mm. High production rates guaranteed.

Perfiladora

PROFILING MACHINE

Assambles the door leaf into which all the internal stiffeners are fitted to ensure controlled expansion in the event of a fire. Attaches a high-density compound fabric along with silicate glue and fireproof plaster panels protecting the lock.

paint line

PAINT LINE

Both the leaf and the frame are subjected to a controlled process involving degreasing, phosphating, rinsing, drying, electrostatic powder painting and polymerising (to dry the paint).

Door Assembly

DOOR ASSEMBLY

: A manual process in which the leaf and the frame are assembled to form a door. The doors are assembled individually by hand to ensure the leaf and frame fit together properly.

Fitting of viewers and pre-assembly of push bars

FITTING OF VIEWERS AND
PRE-ASSEMBLY OF PUSH BARS

With specific templates for each type of bar or viewer. Rivet bushes are used to pre-assemble the push bars to make them easier to fit and ensure they last longer.

Packaging

PACKAGING

Automatic palletising on a pallet holding 20 doors shrink-wrapped in plastic with a thickness of 30 microns to ensure their safe transport.